Model Integrasi Penjadwalan Produksi Batch dan Penjadwalan Perawatan dengan Kendala Due Date

Abstract:  This  paper  discusses  the  integration  model  of  batch  production  and  preventive maintenance  scheduling on a  single  machine producing,  an  item  to  be  delivered  at a  common due  date.  The  machine  is  a  deteriorating  machine  that  requires  preventive  maintenance  to ensure the availability of the machine at a desired service level. Decision variables of the model are the number of preventive maintenances, the schedule, length of production runs, as well as the number of batches, batch sizes and the production schedule of the resulting batches for each production  run.  The  objective  function  of  the  model  is  to  minimize  the  total  cost  consisting  of inventory  costs  during  parts  processing,  setup  cost  and  cost  of  preventive  maintenance.  The results show three important points: First, the sequence of optimal batches always follows the SPT  (short  processing  time).  Second,  variation  of  preventive  maintenance  unit  cost  does  not influence the sequence of batches. Third, the first production run length from production starting time  is  smaller  than  the  next  production  run  length  and  this  pattern  continues  until  the  due date. When in process inventory unit cost is increased, the pattern will continue until a specified cost limit, and beyond the limit the pattern will change to be the opposite pattern.
Keywords:  Batch scheduling, deteriorating machine, service level, preventive maintenance
Penulis: Zahedi, TMA Ari Samadhi, Suprayogi, Abdul Hakim Halim
Kode Jurnal: jptindustridd140438

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