PENGURANGAN WASTE MENGGUNAKAN PENDEKATAN LEAN MANUFACTURING

Abstract: PT.  XYZ  is  one  of  some  cigarette  companies  in  Indonesia.  In producing  cigarette,  the  firm  requires  a  material  named  “etiket” which  is produced  by  printing  division  for  internal  consumers  of  PT.  XYZ.  In  order  to produce  “etiket”,  there  are  some  wastes  occurred.  One  of  wastes  occurred  in printing division is product defects. This paper attempts to identify wastes in the division  of  printing  using  Lean  Manufacturing  approach  by  applying  Value Stream Mapping (VSM) method. The results from cause root analysis found that the  problems  caused  the  defects  in  production  process.  It  shows  that  the  most wastes  occurs  in  the  printing  division are  product  defect  and  waiting  time.  The product defects are caused because there is no standard applied in processing the product  and  poor  inspections  by  management,  while  the  causes  of  waiting  time wastes  is  because  of  lack  of  carrier  and  no  standard  in each  process.  The recommendation  can  be  suggested  to  the  company  are  adding  some  carrier (product’s transporter), creating process standard in each process.
Keywords: lean manufacturing, Value Stream Mapping, Value Stream Analysis
Penulis: Akhmad Jakfar, Wahyu Eko Setiawan dan Ilyas Masudin
Kode Jurnal: jptindustridd140094

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