PERBAIKAN TATA LETAK DAN MATERIAL HANDLING LANTAI PRODUKSI PT. HAMSON INDONESIA UNTUK MENCAPAI TARGET PRODUKSI DENGAN MENGGUNAKAN METODE PAIRWISE EXCHANGE DAN SIMULASI

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ABSTRACT: PT. Hamson Indonesia is a national company that manufactures dredger and its components. The  problems  that  arise  on  the  production  floor  is  the  production  target  is  not  achieved  at  the specified time. This problem is caused by the layout of the production floor is irregular and also the use  of  material  handling  is  not  optimal.  Average  production  Winches,  Cutter,  and  Steering  Gear produced today are each 1 unit in 42.33 hours while the production target set is 1 unit in 40 hours.  The first methodology used is criteria of layout, material handling checklist and application type layout. Criteria layout and material handling checklist is used as an analysis of the condition of the  layout  and  material  handling  this  time  on  the  production  floor  and  also  to  identify  the  cause  of failure  to  achieve  production  targets.  The  application  type  layout  is  one  approach  to  implement he type of layout in accordance with the conditions of production floor layout in PT. Hamson Indonesia. Then  evaluate  the  layout  and  material  handling  system  using  pairwise  exchange  method  and simulation  in  order  to  get  the  design  layout  and  material  handling  systems  are  best  in  order  to achieve production targets.  It  can  be  concluded  that  the  issues  affecting  the  achievement  of  production  targets  are  not laying  irregular  departments  and  the  use  of  material  handling  equipment  that  is  not  optimal,  so  it needs  a  revision  of  the layout  and  material  handling  systems.  Application  of  an appropriate  type  of layout is the process layout. Then evaluate the layout by using the pairwise exchange method with the results of the exchange of 3 and 4 departments namely milling machines and drilling machines. The new  layout  of  the  data  results  of  these  evaluations  are  used  as  a  model to  be  re-evaluated  by  using simulation method in order to meet the production target which is completed within 40 hours. There are  3  models  of  the  proposed  model  first  proposed  by  replacing  the  manual  material  handling  with trolley, the proposed model 2 with the addition of 1 machine cutting and 1 drilling machine , and 3 with the incorporation of the 2 models previously proposed. Proposed model 3 is the best model that requires a minimum production time which is 38 hours 57 minutes. 
Key words: pairwise exchange, layout, material handling, simulation
Penulis: Sucipto Adisuwiryo, Parwadi Moengin, Yudhistira Lionel
Kode Jurnal: jptindustridd140121

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Jp Teknik Industri dd 2014