Implementation of RCM II (Reliability Centered Maintenance) and RPN (Risk Priority Number) in Risk Assessment and Scheduling Maintenance Task at HPB (High Pressure Boiler) Base On JSA (Job Safety Analysis) (Case study at PT. SMART Tbk. Surabaya)
Abstract: The operational of
High pressure boiler (HPB) in industry has potential to result accident that is
blow up. SMART Corp. Surabaya which is produce palm oil & margarine has
operated HPB to support production process in Refinery & Fractionation
unit. Production capacity of HPB is 1500 kkal with work pressure until 70 bar
and 290 0C temperature. One of the efforts to minimize risk consequences of HPB
operation is by given maintenance. In case, to schedule maintenance task
precisely is required failure and risk assessment to all possibility of
functional failure of equipment. This assessment has not been done by
maintenance division of SMART Corp yet. Hence, This research have study how to
schedule maintenance task at HPB by apply RCM II method and RPN (Risk Priority
Number) in risk assessment. Quantitative assessment is considered to decide
preventive maintenance intervals by examine Maintenance cost (CM) and Repair
cost (CR). JSA will observe potential hazard of maintenance task which have
been scheduled at HPB. From the research result, have been known that there are
25 failure modes which follow functional failure of HPB operation. To
anticipate failure modes of HPB operation, schedule maintenance which have
given by heed RCM II decision diagram are schedule on condition task, scheduled
discard task, scheduled restoration task, and Combination of task. Preventive
maintenance interval determinate at schedule discard & restoration task to
expect that activities are technically feasible to reduce failure consequences
of HPB equipment failure modes. By means of risk assessment with preventive
maintenance interval consideration and also assessment at potential hazard
maintenance task in JSA are expected to help increase effectiveness of
maintenance task has been scheduled
Penulis: Rachmad Tri
Sulistiyono, Anda Iviana Juniani, Iva Setyana
Kode Jurnal: jptindustridd080091
Artikel Terkait :
Jp Teknik Industri dd 2008
- Pengaruh Pemakaian Bahan Tambah Limbah Plastik Kemasan Air Mineral Terhadap Kuat Tekan Dan Kuat Tarik Belah Beton
- Optimasi Berat Struktur Rangka Batang Pada Jembatan Baja Terhadap Variasi Bentang
- Fase-Fase Tektonik Pembentuk Ruang Mineralisasi Emas Di Daerah Selogiri Wonogiri
- Jarak Parit Irigasi Jalur Untuk Tanaman Palawija Daerah Irigasi Banjarcahyana, Banjarnegara
- Konsep Kehidupan Dalam Ruang Pada Kelenteng Sam Kouw Di Surakarta (Studi Kasus : Kelenteng T’ien Kok Sie, Kelenteng Poo An Kiong Dan Cetiya Ksiti Garbha)
- Studi Pengaruh Stabilisasi Tanah Lempung Lunak Menggunakan Kolom Kapur Terhadap Parameter Kecepatan Penurunan Tanah
- Variasi Komposisi Kerapatan Partikel Dan Jumlah Perekat Terhadap Karakteristik Papan Komposit Limbah Kayu Aren – Serbuk Gergaji
- Penentuan Kapasitas Daya Reaktif Dan Frekuensi Tuning Filter Pasif Untuk Mengurangi Kandungan Arus Harmonik Beban
- Simulasi Penerapan Mikrokontroller At89c51 Dalam Proses Penyortiran Balok Kayu Berdasarkan Kriteria Panjang Dan Ketebalan
- Abu Terbang (Fly Ash) Sebagai Bahan Tambah Untuk Meningkatkan Kuat Tekan Bata Beton (Paving Block)
- Perubahan Iklim Kala Pliosen – Plistosen Daerah Bumiayu Ditinjau Dari Bukti Palinologi
- Deformasi Vertikal Dan Horisontal Pada Tanah Lunak Di Bawah Trial Embankment Di Kendal, Kaliwungu, Semarang
- Enterprise Resource Planning System Implementation in Preventive Maintenance: Case Study in AB Furniture Company
- Perancangan Sistem Pengukuran Performansi PT. Pondok Indah Tower dengan Menggunakan Metode Balanced Score Card
- Perancangan Sistem Informasi Stok Darah Real time di Palang Merah Indonesia (PMI) Surakarta
- Usulan Model Pengukuran Kinerja Rantai Suplai untuk Meminimalkan Keterlambatan pada Pengiriman ONS
- Model Persediaan Just In Time (JIT) Terintegrasi dengan Mengakomodasi Kebijakan Material
- Algoritma Sequential Insertion untuk Memecahkan Vehicle Routing Problem dengan Multiple Trips, Time Window dan Simultaneous Pickup Delivery
- Model Joint Economic Lot Size (JELS) pada Kasus Pemanufaktur-Pembeli dengan Permintaan Probabilistik dan Lead Time Variabel
- Rancangan Perbaikan Proses Produksi dengan Pendekatan Lean Six Sigma di CV. Guntur Malang
- Quality Award Untuk Mengevaluasi Pencapaian Implementasi Manajemen Kualitas Perusahaan (Studi Kasus: Evaluasi Implementasi Six Sigma di Perusahaan X)
- Usulan Perencanaan Sampling Penerimaan Berdasarkan Kecacatan Atribut dengan Metode Mil Std 105E pada Proses Penyamakan Kulit
- Perancangan Sistem Ukuran Overall Equipment Effectiveness untuk Memonitor dan Memperbaiki Efisiensi Proses di Bagian Filling dan Packing
- Usulan Jadwal Perawatan Preventif Mesin HGF di Stasiun Puteran Pabrik Gula